Safety Cable
Fastener Retention Perfected
Safety Cable was developed in 1987 by Bergen Cable Technology in conjunction with GE Aircraft Engines. Since that time, Bergen Safety Cable has been adopted by most aerospace OEMs and MRO facilities worldwide. Tests on engines at GE Aircraft Engine facilities demonstrated that the use of Safety Cable resulted in a 50 percent reduction in installation time with consistently superior quality and lower assembly costs. Bergen Safety Cable is the safest, most cost-effective, easiest to install fastener retention system available.
Safety Cable Tool
Bergen Cable offers tools for .022, .032 and .040-diameter safety cable. Our Safety Cable tools are available with 3”, 5” and 7” nose lengths. All safety cable tools come standard with 360′ rotating noses which allow for ease of use when operating in a non-standard position. Our safety cable tools ship calibrated and ready for immediate use.
Safety Cable
Our safety cable comes in lengths ranging from 9” to 24” and in various materials such as 304 stainless steel, 321 stainless steel, Inconel 600 for high temperature and/or non-magnetic applications, and Inconel 625 for superior corrosion resistance. Self-looping cables are available for applications where holes do not exist in a fastener and filler washers are available for fasteners with oversized lock wire holes. See our Safety Cable brochure below for further details and part numbers.
Ferrules
Safety Cable ferrules come in a spring-loaded magazine with 50 ferrules. Our ferrules are offered in the same materials and diameters as our safety cable. In addition to standard ferrules, we also offer elongated ferrules which allow for proper retention of fasteners with limited clearance.
Safety Cable Accessories
TB201 Torque Block
Periodic verification of tool settings is done with the Torque Verification Block. The Safety Cable tool indenter and tensioning mechanism settings should be verified periodically. The torque Verification Block is perfect as a quick check method to ensure correct tool operation.
TW150 Torque Wrench
Our precision torque wrench is used in conjunction with the TB201 torque block.
45-6N Cutter Gripper
The Bergen Cable cutter gripper tool is perfect for removing .022, .032 and .040-diameter safety cable and lock wire. The cutter gripper tool secures cut pieces of cable or wire keeping fragments from being lost, thus preventing potential foreign object damage.
BCT-MPT-250C Electronic Load Tester
Lab model electronic load tester for tension and ferrule pull-off tests.Product Information & Brochures
Essential Uses of Safety Cables in High-Stakes Industries
Safety cables are critical components designed to secure fasteners and components in high-vibration environments, ensuring safety and reliability across various industries. At Bergen Cable, we specialize in manufacturing high-quality safety cables, including our renowned Safety Cable™ system, tailored to meet the stringent demands of applications like aerospace, defense, and industrial settings. Discover how safety cables enhance operational integrity and why Bergen Cable is your trusted safety cable supplier.
What Are Safety Cables?
Safety cables, often referred to as Safe-T-Cable, are precision-engineered stainless steel cables that replace traditional lock wire systems. Available in diameters of .022, .032, and .040 inches and lengths from 6” to 36”, they are paired with ferrules and installed using specialized tools for secure fastener retention. Bergen Cable offers safety cables in materials like 304 and 321 stainless steel, Inconel 600 for high-temperature applications, and Inconel 625 for superior corrosion resistance, ensuring versatility for diverse needs.
Key Uses of Safety Cables
1. Aerospace Fastener Retention
In aerospace applications, safety cables are vital for securing bolts, nuts, and screws in high-vibration areas like engines, landing gear, and control surfaces. The Safety Cable™ system by Bergen Cable, developed in partnership with General Electric Aircraft Engines in 1988, cuts installation time by 50% compared to lock wire, reducing costs and enhancing safety. It prevents fastener loosening, ensuring aircraft reliability during flight operations.
2. Foreign Object Debris (FOD) Prevention
Safety cables significantly reduce the risk of FOD in aerospace and industrial environments. Unlike lock wire, which produces multiple sharp fragments when cut, Bergen Cable’s safety cables generate only two pieces of scrap upon removal, minimizing the chance of debris damaging critical systems like aircraft engines. This makes them a safer choice for FOD prevention.
3. Industrial Component Securing
In industrial applications, safety cables secure fittings, connectors, and hydraulic lines in machinery operating under high vibration or stress. Their consistent tension and ergonomic installation tools, like Bergen Cable’s Terminator™ tool with 360° rotating noses, ensure reliability in tight spaces, streamlining maintenance in sectors like manufacturing and transportation.
4. Defense and Marine Applications
Safety cables are also used in defense and marine environments, where corrosion resistance and durability are crucial. Bergen Cable offers Inconel 625 safety cables for superior corrosion resistance in marine settings, ensuring secure fastening in harsh conditions like saltwater exposure, while meeting the rigorous standards of defense applications.
Why Choose Bergen Cable for Safety Cables?
With over 75 years of expertise, Bergen Cable is a leader in safety cable manufacturing, holding certifications like ISO 9001:2015, AS9100D, and multiple Boeing awards for quality. Our custom safety cables, available in lengths from 9” to 24” and with options like self-looping cables, are designed for ease of use, safety, and compliance with standards like AS4536 and AS567. We also provide comprehensive training and tools to simplify adoption.
Safety cables are indispensable for fastener retention, FOD prevention, and component securing in aerospace, industrial, defense, and marine applications. Bergen Cable delivers high-quality safety cables that enhance efficiency, safety, and reliability.
Contact us today to explore our Safety Cable™ system and elevate your operations with the best safety cable solutions.