Custom Cable Assemblies
At Bergen Cable, custom assemblies are our specialty! While other companies may be reluctant to accept complex assemblies that present manufacturing challenges, we embrace those opportunities. By combining our unique blend of in-house capabilities, we are able to meet our customers requirements for the most complex and demanding wire rope and cable assembly designs. Our custom precision cable assemblies are utilized by various industries within numerous applications that require a highly customized cable solution.
Cable Assemblies Capabilities
We use a wide range of cable and wire rope consisting of numerous constructions and materials as well as the most complete offering of standard and custom end fittings in the industry. Our cable and fitting offerings include but are not limited to the following:
Wire Rope and Cable:
- Mil-Spec Aircraft Cable
- Commercial Grade Aircraft Cable
- Stainless and Galvanized Cable and Wire Rope
- Nylon and PVC jacketed cable in numerous colors
- Miniature Diameter Cable
- Rotation Resistant Cable
- BMS7-265P Tin over zinc cable
End Fittings and Hardware:
- Custom Machined
- End Fittings
- Mil-Spec End Fittings
- Stop Sleeves
- Button Stops
- Ball Fittings
- Oval Sleeves
- Threaded Studs
- Hooks
- Shackles
- Wire Rope Clips
- Turnbuckles
- Thimbles
- Eyelets
Gallery
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The Benefits of Custom Cable Assemblies for Precision Applications
Custom cable assemblies are tailored solutions designed to meet the specific needs of industries requiring precision, durability, and reliability in mechanical control systems. At Bergen Cable, we specialize in crafting custom cable assemblies that optimize performance across sectors like aerospace, medical, automotive, and industrial applications. By choosing custom cable solutions, businesses can enhance efficiency, safety, and longevity in their operations. Discover the key benefits of custom cable assemblies and why Bergen Cable is your trusted custom cable assembly manufacturer.
What Are Custom Cable Assemblies?
Custom cable assemblies are specialized mechanical systems composed of cables, fittings, and components like swage balls, sleeves, and threaded fittings, designed to transmit motion or force in precise applications. Unlike standard cables, custom cable assemblies are engineered to exact specifications, ensuring compatibility with unique equipment and operational requirements. At Bergen Cable, we leverage advanced technologies like swaging, FEA analysis, and CNC machining to deliver high-quality solutions.
Key Benefits of Custom Cable Assemblies
Why Choose Bergen Cable for Custom Cable Assemblies?
With over 75 years of experience, Bergen Cable is a leader in custom cable assembly manufacturing. Here’s why we’re the preferred choice:
- Advanced Technology: We use CNC machining, swaging, and FEA analysis for precision and quality.
- Wide Range of Options: From 1/32” to 1/4” cable diameters, in stainless steel, galvanized steel, and nylon-coated options.
- Comprehensive Support: Our team provides engineering assistance, from design to testing, ensuring your custom cable assembly meets your needs.
- Proven Excellence: Trusted by industry leaders, with multiple Boeing Quality Awards for performance.
Custom cable assemblies offer tailored designs, enhanced durability, improved efficiency, cost savings, and compliance, making them indispensable in industries like aerospace, medical, and automotive. Bergen Cable delivers high-quality custom cable assemblies that optimize performance and reliability for your specific applications.
Contact us today to explore our solutions and experience the benefits of custom cable solutions.